Watson Mill – door and windows, part 3

September 27, 2017

Continuing work on the door and windows. I spray painted four doorknobs and two keyholes in antique bronze since the area for door handles was so narrow. I had to put the knobs a little off center from one another due to the draft strip down the middle.

I love the way it turned out, though.  :D

Right now, I have the outer trim held on with putty since I’ll need to use the curve to mark the shingles as I round the top. I tried to fix the bad sanding job on the curved portion, but I’m still not happy with it. (I found another of these vintage windows, so I can replace the outer trim.)

The threshold for the door was painted Neutral Grey after a good sanding to droop the middle as though it has been worn over the years. I’ll add some subtle aging once I do the landscaping.

The window I bought from Hobby Lobby would not go back together correctly, even though I was careful to keep the parts in the right order. I won’t put a wonky window in a build I’ve been so carefully planning. I painted a Houseworks window in replacement, using stained trim for the interior. The corner joins are somewhat pronounced from the stain, but it won’t matter with the window coverings and furniture placement.

I had to pad the exterior frame with strip wood since the thickness of the wall is 3/8″ but these are meant for 1/2″ thick walls.

As noted previously, I had to repair the window opening for the round upper window due to a wandering Dremel. I cut strips of cardboard and lined the hole until I had a suitable diameter to hold the window in place. This fix will be covered by wallpaper on the interior and wood shingles on the exterior.

While I love the 2 1/4″ Simplicity Window from Heritage Laser Works, the front wall is 3/8″ thick. Each window comes with one 1/8″ thick center mullion piece and two 1/32 thick outer trim pieces. I bought three windows to have the parts needed to address the thicker wall. I will use two center mullions, one on each side of an acrylic window. I cut the cross bars from the third mullion piece to finish out the required thickness.

I glued three of the outer trim pieces together to make a thicker exterior trim piece then glued the two remaining outer trim pieces together to make the interior trim piece.

For the 1 1/8″ Simplicity Window from Heritage Laser Works, a little more work will be involved since the pieces aren’t as thick. But, to start, as with the larger round window, I glued four of the outer trim pieces together to make the exterior trim piece then glued the two remaining outer trim pieces together to make the interior trim piece.

I glued the outer trims to one mullion piece for each window. I won’t glue the windows in just yet since I want to use them as guides for cutting the shingles to fit. I painted these Americana White Birch in satin.

The interior trim is stained Minwax Driftwood.

I think I am ready to get the ceiling installed, then lighting, then back to the dumbwaiter and the ladder.

Categories: Watson Mill

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